The BASE – a fully automated production line for integrated manufacturing of profiles and trims

Welcome to The BASE – a fully automated production line for integrated manufacturing of profiles and trims. The BASE (Bending And Slitting Engine) is the ultimate all-in-one solution for profile manufacturers with large production flows. By assembling the best standard machines on the market into a whole and combining them with the revolutionary control system nuIT, production efficiency is raised in a way never seen before.

komplett anläggning för tillverkning av plåtprofiler från coil till färdig detalj mot vit bakgrund

This is how it works

The BASE can be equipped with up to eight decoilers, each with a capacity of 2-7 tons. The decoilers are designed and configured to ensure the smoothest decoiling possible for the cut-to-length line Forstner nuSLIT, which slits and cuts the sheet into the desired formats.

The cutting mechanism is programmable, allowing cutting-optimized jobs to be sent directly from the nuIT software to the nuSLIT, for maximum material utilization and minimized waste. The cut parts are then fed to the double folder Thalmann TD, which automatically bends the now size-adjusted blanks into the desired profiles.

BASE can be delivered in 6 or 8 meters in length for up to 1.0 mm of steel. BASE is operated by a single operator, encompassing everything from coil change to packaging of finished profiles.

the base med förklarande siffror som talar om var de olika modulerna sitter mot vit bakgrund
  1. nuit Master integration system
  2. Forstner coil processing
  3. CIDAN handling system
  4. Thalmann TD Double Folder

BASE specification: Bending length: 6 or 8 meters
Material width: 100 mm to 1000 mm, including automatic flipping of the sheet
Material thickness: up to 1.0 mm steel

Advantages of a fully automated production line

  • Coil change during ongoing production minimizes downtime and optimizes production flow.
  • Feeding of two details increases throughput and streamlines production speed.
  • Step cut and scrap handling function keep the work area clean and organized through efficient waste removal.
  • Status feedback to the software nuIT. Smart integration and real-time monitoring of the production process, enabling immediate response to any deviations or need for adjustments.
  • Semi-automatic mode. Possible to tailor production to specific needs without losing the benefits of automation.
  • Label printer optimizes traceability and quality control in production.