Thalmann double folder TD

Discover the power of precision and flexibility with the Thalmann TD Double Folder! With advanced control shaft technology, the Thalmann TD Double Bender offers outstanding precision, fast and accurate movements, and impressive strength. The flexible tool geometry enables the creation of perfect bending results that meet your requirements.

styrsystem till thalmann långbockare tz mot vit bakgrund
thalmann td dubbelbockare mot vit bakgrund
thalmann td dubbelbockare mot vit bakgrund

Thalmann double folder TD

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The ultimate choice for fast and precise sheet metal processing

The Thalmann TD double folder is a marvel of cutting-edge technology in profile manufacturing. With the help of 5 torsion shafts, all movements in the bending process are controlled with exceptional precision, creating complete parallelism along the entire length of the machine.

The accuracy of the movements is achieved through pulse encoders mounted on each shaft. The synchronized power transmission completely eliminates the torsion that normally occurs over time. This means that a TD Double Folder achieves an accuracy of +/- 0.5° from the machine’s first bend to its last.

With the Thalmann TD double folder, you get:

  • Increased bending precision and ample clearance around the bending beam
  • Higher bending speed and greater flexibility
  • Lower production costs and increased capacity utilization
  • Better throughput and increased capacity
  • Improved quality of manufactured parts and lower unit costs
  • Lean manufacturing processes and enhanced safety
  • Access to new markets and competitive advantages
  • Minimal maintenance requirements and long lifespan
  • Integrated automation solutions and open control systems (interfaces)

Features

  • Tool geometry with 275° clearance around the bending point
  • Recessed bending beam geometry
  • Fully automatic gripper system
  • Multi-section back gauge enables simultaneous bending of multiple shorter profiles
  • Dynamic movement technology moves multiple machine parts in parallel
  • Power distribution via torsion shafts, completely even along the entire length of the machine
  • High-performance hydraulics, including oil cooler
  • Low-friction CDF support table
  • Multi-zone crowning system
  • Intuitive control with a large touchscreen
  • “Remote maintenance” via Team Viewer
utbytbara verktyg i en thalmann dubbelbockare

Key advantages

Increased bending precision and generous space around the bending beams

Higher bending speed and greater flexibility

Improved quality of manufactured parts and lower unit costs

Capacity

Minimal maintenance requirements and long lifespan.

Working length

3200 – 12200

Opening height

150 mm

Steel thickness

1,25 – 2,0

Dynamic folding technology

Significant cost reductions can be achieved through faster bending processes. This is accomplished by having multiple machine axes in motion simultaneously. This innovation is designed to speed up the bending process without losing bending dynamics or accuracy. Dynamic Folding technology is the cornerstone of increased productivity and enhanced capacity utilization in every bending operation. The technology with simultaneous movements ensures that stops in the bending process are minimized.

bockad plåt i thalmann td dubbelbockare

Synchronized drive shafts

Thalmann’s torsion shaft drive system produces bent parts with outstanding precision and reproducibility, unmatched and unique to Thalmann’s bending machines.

The synchronized power transmission is the core of Thalmann’s design concept and is comparable to the mechanical control in modern aircraft. The shafts’ movements are controlled by pulse counters with 5000 positions per revolution. No other bending machine can produce parts with the same accuracy that this technology offers.

synkroniserade drivaxlar på thalmann långbockare tz mot vit bakgrund

Modular tool geometry

As standard, the machine is delivered with a straight lower beam with an angle of only 35°. This enables the production of profiles with a height/depth ratio of 3:4.

modulär verktygsgeometri med rak överbalk och rak underbalk i thalmann maskin

Safety

Safety is of utmost importance, and we have raised the bar even higher with our Thalmann TD Double Folder. It now features the best-in-class safety functions as standard, with three strategically placed scanners covering the entire floor area (front, left, and right side). These scanners are activated within 1250 mm from the bending line, ensuring operator safety. An additional top-mounted scanner stops the machine when someone enters the safety zone from the front. This intuitive and state-of-the-art safety system eliminates the need for a two-operator mode in automatic mode, enabling fast and safe production.

säkerhet med tre skannrar runt thalmann td dubbelbockare

Fully automatic gripper system

To further increase the range of possible profile dimensions, a Thalmann TD can be equipped with grippers of different designs. Spring steel back gauge fingers are automatically activated when the minimum back gauge dimension with grippers is undershot.

Multi-Zone crowning of the bending beam

Precisely bent profiles with the same angle along the entire length are what you expect from a good long folding machine. The crowning system with graduated scales on all dials enables quick and accurate adjustments. A Thalmann machine is known for its high accuracy and minimal need for crowning, but when required, angle deviations are adjusted in no time with this innovation.

CNC Control system with graphics and touchscreen

10-axis control system from Beckhoff with a 21.5” touchscreen in 16:9 format. The TD’s DS3000 control system can be operated in three modes: manual, semi-automatic, and automatic. In the control system, you can draw your profiles and view them in 3D. The sketch is converted into a bending program with optimal bending sequence calculation and simulation with collision control. It is also possible to load profiles in DXF format and from nuIT. The capability for offline programming on another computer is also included.

multi head side loader som drar in plåt i en thalmann td dubbelbockare

OPTION

Multi head side loader

Multi Head Side loader TD can load up to 4 strips simultaneously in one swift motion when operating in 4 section mode. This means reduced loading times and significantly increased productivity. It’s more than 40% faster! Each row of the Multi Head Side loader TD is equipped with a vacuum injector and an ultrasonic sensor for precise height measurement of your stock. Our user-friendly software lets you choose whether to load one or more blanks, guiding you to optimal positioning.

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OPTION

Electrical slitter unit

Companies that apply additional cutting of folded sheets can integrate this operation on the THALMANN machine by adding a fully automated slitter unit. Investment in additional dedicated cutting or de-coiler units can often be avoided selecting this machine option.

In addition to achieving operational efficiencies trough the integration of folding and slitting in one operation, the folded metal sheets are less prone to damaging due to the reduction of manual handling. Scratches or bumps will be avoided with an electrical slitter unit.

On one and the same guiding system slitters and hemming/roll former heads are interchangeable. Both reductions in costs and investments are clear benefits and can be retrofitted on an existing THALMANN machine.

omslags och rullformningsmodul till thalmann td dubbelbockare mot vit bakgrund

OPTION

Hemming and roll former unit

Modular and interchangeable hemming and roll forming units extend possibilities of forming sheet metals on a THALMANN machine. The hemming and roll forming unit can be mounted directly on the THALMANN long folding machine. This unit is ideal for the production of calibrated highly accurate dimension panels and very tight hems.

In addition to achieving operational efficiencies trough the integration of folding and a hemming and roll former unit in one operation, the folded metal sheets are less prone to damaging due to the reduction of manual handling. Scratches or bumps will be avoided with an electrical slitter unit.

On one and the same guiding system slitters and hemming/roll former heads are interchangeable. Both reductions in costs and investments are clear benefits and can be retrofitted on an existing THALMANN machine.

fast loader för placering av mindre remsor på anslaget av en thalmann td dubbelbockare

OPTION

Fast loader

Say goodbye to manual interventions with our Fast Loader function. This smart solution automates back gauge positioning, eliminates the need for Gripper Offset, and allows seamless loading of small 75 mm strips in Automatic mode. Enhance gauge speed after part flipping, enabling fully Automatic Mode for profile creation.

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OPTION

Modular tool geometry

A curved lower clamping beam allows more freedom and possibilities in the production of sheet metal profiles. The free space is extended through the folder cropped beam dimension. The additional space allows for bends with a 1:2 aspect ratio.

Architects, industrial designers and façade designers are continuously looking for new profile geometries. With the addition of a cropped bending beam on a THALMANN folder a wider range of dimensions of bended sheet metal parts can be produced. With this feature CIDAN customers are able to expand their product portfolio and business for folded sheet metal parts.

detaljvändningsenhet till thalmann långbockare mot vit bakgrund

OPTION

Integrated flipping device

Significant reduction of part handling by operators at the machine is achieved through an integrated flipping device that automatically turns parts. Parts are flipped automatically and subsequently placed accurately by the gripper units for the next bend.

The additional benefits are multiple: the operation is faster, it is safer for operators, it improves accuracy and it increases capacity at reduced costs.

In combination with the integrated sheet loading device CIDAN offers a fully automated solution for the folding operation. Operator activity is limited to loading a stack of sheets in a feeder and discharge bended parts from the machine.

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OPTION

Extending handling table

Folding several sheets at the same time, folding of very long parts can be done by one instead of two machine operators if the double folder is equipped with a variable extending automated loading and handling table.

The direct fixed cost reductions compared to traditional folders are often well over 50%, especially in combination with the integrated sheet loading and flipping device. In combination with stoppers and grippers the positioning of sheets is fully automated, this greatly enhances reproducibility and accuracy of folded parts sheet after sheet. In addition, the bending process becomes safer for the operator.

dubbla gripklor håller en plåt i en thalmann maskin mot vit bakgrund

OPTION

Double gripper units

The ability to fold parts down to 200 mm can be achieved by selecting double gripper units on a THALMANN machine. Each existing single gripper can be made into a double gripper unit by “adding” an additional gripper.

A fully automatically activated spring loaded finger can be placed left or right or both sides of the double gripper unit.

konisk bockning av plåt i en thalmann långbockare mot vit bakgrund

OPTION

Automated tapered backgauge

The production of tapered parts is possible up to dimensional offset of +/- 250 mm. The positioning of the sheet metal is fully automated and multiple sheets can be manufactured in a tapered shape at the same time on one machine.

With the option of an automated tapered back-gauge, architects, roofers and engineers have the possibility to develop novel profile geometries and extend the scope of façade design.

gripklor i sektioner på anslaget på en thalmann långbockare

OPTION

Multi section grippers

Efficiencies, process flexibilities can be significantly enhanced by folding several sheets at the same time within one folding cycle.

The THALMANN machines can be custom equipped with fully automated multi section grippers that allows to handle and process several parts at the same time by one operator. For example 2 x 3 meter sheets can be folded simultaneously by one operator on a 6.4 meter TD folder.

verktyg till thalmann i hardox bockar en plåt mot vitbakgrund

OPTION

Hardox

To improve durability and for heavy duty bending operations, HARDOX 400 steel bending beams will greatly enhance tool life as well as maintain accuracy of folded parts. The type of steel used to produce the beams is similar to the steel used for excavator shovels.

The extremely wear resistant Hardox beams will under normal operation last the lifetime of the machine and can be welded when damaged. Hardox beams on a THALMANN machine improves the stiffness and stability of the machine.

led belysning i en thalmann långbockare för ökad säkerhet

OPTION

LED bending lights

Safety of machine operators is significantly improved through positioning of LED lights under the upper clamping beam.

Different colour settings can be selected to match the optimal light conditions.

vakuumgripdon i en thalmann dubbelbockare som positionerar en plåt med liten fläns

OPTION

Vacuum gripper

Conquer complex scenarios with ease using the Vacuum Gripper. Achieve precise positioning in fully Automatic Mode, especially when dealing with flanges over 38 mm in height. This solution not only speeds up your processes but also enhances operator safety by eliminating manual handling.

utbytbara verktyg i en thalmann dubbelbockare

OPTION

Interchangeable tools

Mounted on the bending beam, a selection of different interchangeable beam extensions can greatly extend the scope of bends produced on a THALMANN machine.

sidoladdning av plåt i en thalmann td dubbelbockare

OPTION

Side loading device

The automated integrated side loading equipment mounted on a folder provides significant efficiency gains and operational cost reductions. The only operation required at a machine with automated side loading is to keep the feeder filled with sheet metal and turn or unload the folded sheet-metal parts. Reduction of labour time at the machine is significant. With the automated sideloading device multiple parts can be loaded and folded at the same time.

The loading table with a high load capacity is mobile, can be automatically adjusted in height and can be supplied in different lengths. Optionally, the sheets are automatically made available in single feed, from a stack or directly from an upstream de-coiler.

The additional benefits are multiple: the operation is faster, safer for operators and can be integrated on the operations with minimal need for extra floor space. The integrated sheet loading device improves accuracy and increase capacity at reduced costs.

In combination with the integrated flipping device CIDAN offers a fully automated solution for the folding operation. Operator activity is limited to loading a stack of sheets in a feeder and discharge bended parts from the machine.

m-guard för fjärråtkomst vid uppdatering och diagnosticering

OPTION

M-Guard remote access

For an efficient and extended scope of remote service, the optional M-Guard functionality is recommended. A secure and fast direct link between a THALMANN machine anywhere in the world and the service team in Switzerland is easily established with M-Guard.

M-Guard offers the possibility to perform software updates, software diagnostics and problem solving tasks. Up- to-date VPN technology ensures safe and fast data-transfer. Remote maintenance significantly reduces costs and time as no travel will be required to deliver this service.

hydraulik och oljekylning till en thalmann dubbelbockare för långa krävande arbetspass

OPTION

Hydraulic drive unit

Exceptionally high bending speeds and short bending cycles are achieved through a powerful hydraulic drive unit.

The unit with a depressurized circulation principle guarantees low energy consumption and low noise levels. A 250 Litre oil tank ensures ample capacity reserves for extended operational time.

Depending on the TD model or the requirement for additional cycle time reductions the machines can be equipped with “Super-High-Speed-hydraulic drive unit”.

Multi head side loader

Multi Head Side loader TD can load up to 4 strips simultaneously in one swift motion when operating in 4 section mode. This means reduced loading times and significantly increased productivity. It’s more than 40% faster! Each row of the Multi Head Side loader TD is equipped with a vacuum injector and an ultrasonic sensor for precise height measurement of your stock. Our user-friendly software lets you choose whether to load one or more blanks, guiding you to optimal positioning.

Discover the smart planning tool for sheet metal profiles  

Efficient sheet metal processing begins and ends with nuEvolution from nuIT – the smart planning tool that revolutionizes your entire manufacturing process. Combine nuEvolution with the impressive power and agility of CIDAN’s machines for perfect oversight, great results, shorter lead times, and increased profitability. All you need is a tablet or laptop and your finger. 

Discover nuEVOLUTION 
thalmann td dubbelbockare mot vit bakgrund

Technical specifications

Brochure
ModelTD125 4.2TD125 6.4TD125 8.2TD125 10TD125 12
Capacity1,25 mm1,25 mm1,25 mm1,25 mm1,25 mm
Working length4,5 m6,4 m8,2 m10 m12 m
Backgauge depth1250 mm1250 mm1250 mm1250 mm1250 mm
Folding accuracy±1°±1°±1°±1°±1°
Folding range140°140°140°140°140°
Folding beam width10/20 mm10/20 mm10/20 mm10/20 mm10/20 mm
Number of grippers23456

Technical specifications

Brochure
ModelTD150 4.0TD150 6.4TD150 8.2TD150 10TD150 12
Capacity1,5 mm1,5 mm1,5 mm1,5 mm1,5 mm
Working length4,2 m6,4 m8,2 m10 m12 m
Backgauge depth1250 mm1250 mm1250 mm1250 mm1250 mm
Folding accuracy±0,5°±0,5°±0,5°±0,5°±0,5°
Folding range140°140°140°140°140°
Folding beam width10/20 mm10/20 mm10/20 mm10/20 mm10/20 mm
Number of grippers24578

Technical specifications

Brochure
ModelTD200 3.2TZ200 4.2TZ200 6.4TZ200 8.2TZ200 10TZ200 12
Capacity2,0 mm2,0 mm2,0 mm2,0 mm2,0 mm2,0 mm
Working length3,2 m4,2 m6,4 m8,2 m10 m12,2 m
Backgauge depth1250 mm1250 mm1250 mm1250 mm1250 mm1250 mm
Folding accuracy±0,5°±0,5°±0,5°±0,5°±0,5°±0,5°
Folding range140°140°140°140°140°140°
Folding beam width10/20 mm10/20 mm10/20 mm10/20 mm10/20 mm10/20 mm
Number of grippers2357911

Support

We are always available for technical support and are happy to perform preventive and protective maintenance on your machines. 

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Talk to one of our specialists and get answers to all your questions. Call +46 511 245 20 or contact us via email: 

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Trade in your old machine 

We buy your old machine, regardless of brand and age, when you invest in a new one from us. Take the opportunity to invest in a more efficient future by upgrading to a new, smart, and fast machine. The fact that the new machines are also more environmentally friendly is an added bonus. 

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Spare parts 

Do you need spare parts and accessories for your CIDAN, Forstner, or Thalmann machine? Take the opportunity to place your order to ensure your machines are always in top condition. Contact us via email, and we’ll take care of it for you. 

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